State-of-the-Art Botanical Manufacturing Facility
Equipped with SS316L multi-stage counter-current extractors, Class 100,000 cleanrooms, high-vacuum falling film evaporators, and zero liquid discharge water treatment systems.
Annual Extraction Capacity
Raw botanical biomass processed per annum across 3 production lines
Spray Drying Capacity
Finished standardized extract powder output per year
Facility Footprint
State-of-the-art manufacturing campus & cleanroom facilities
Cleanroom Area
Class 100,000 (ISO Class 8) climate-controlled processing environment
Solvent Recovery Rate
Closed-loop eco-friendly zero liquid discharge sustainability
Global Export Footprint
Serving Fortune 500 pharmaceutical & nutraceutical manufacturers
9-Step Quality Extraction & Purification Flow
Raw Material Procurement & Fingerprinting
Every batch of raw botanical roots, leaves, or resin is ethically harvested at peak phytochemical concentration. Botanists perform HPTLC fingerprinting and organoleptic verification upon arrival at our warehouse to confirm botanical species authenticity.
Species verification, moisture content < 8%, zero adulterants or foreign matter
Cleaning, Sifting & Micro-Decontamination
Botanicals are thoroughly washed with de-ionized water, passed through magnetic separators to eliminate metallic debris, and mechanically sifted into uniform mesh sizes to maximize solvent contact surface area.
Foreign matter < 0.1%, zero metallic contamination, uniform particle size distribution
Counter-Current Multi-Stage Extraction
Cleaned biomass undergoes counter-current extraction in multi-stage SS316L extractors. Temperature, pressure, and solvent ratio are dynamically regulated via PLC automation to preserve heat-sensitive active phytochemical markers (e.g. Withanolides, Curcuminoids).
Extraction efficiency > 96%, monitored solvent flow rate & thermal stability
Centrifugal Clarification & Micro-Filtration
The liquid extract miscella is pumped through high-g disc stack centrifuges and multi-plate stainless steel sparkler filters to yield a crystal-clear liquid extract free of cell wall debris.
Turbidity < 5 NTU, complete removal of micro-particulates
Low-Temperature Vacuum Evaporation
Solvent is rapidly evaporated at low temperatures (< 45°C) under high vacuum (700 mmHg). This prevents thermal degradation of key active markers while achieving a 99.5% solvent recovery rate for eco-friendly sustainability.
Concentrated total solids (Brix) verification, solvent recovery monitoring
Spray Drying & Fluid Bed Granulation
Concentrated extract syrup is atomized into microscopic droplets inside a Class 100,000 cleanroom spray dryer tower. Hot sterile air instantly dries the mist into a uniform, free-flowing powder with tailored bulk density.
Moisture content < 5%, particle size consistency (80-100 mesh), bulk density targets
Analytical Quality Assurance & Assay Testing
Our ISO 17025 accredited quality laboratory conducts HPLC quantitative assays, GC-MS residual solvent screening, ICP-MS heavy metal detection, pesticide residue profiling, and 5-day microbiological incubation.
Active Marker % conformance, heavy metals < 10 ppm, pesticide residue < EU limit
Hygienic Cleanroom Packaging
Powders pass through 200-mesh inline sifters and metal detectors before being sealed in food-grade polyethylene inner bags with silica desiccants inside lightproof fiber/aluminum drums.
Zero metal detection, vacuum seal integrity, lot & barcode traceability
Global Export & Cold-Chain Logistics
Palletized shipments are stretch-wrapped, custom-cleared, and dispatched via certified freight partners (FOB, CIF, DDP) to North America, Europe, Asia-Pacific, and the Middle East with comprehensive regulatory export documentation.
Incoterms documentation complete (COA, MSDS, Certificate of Origin, Phytosanitary)